Ceramic /
Energy Solution

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【Application Products】
  • Building materials, ceramics, glass, cement, silicate products such as the generation process, all kinds of gypsum, lime, sand and other raw materials, grinding, powder material is essential to send the production equipment.

【Operating Principle


Ball mill mainly by the charging device, simplified devices, transmission, discharge devices and electrical control devices and other components. The ceramic industry has a level of the cylinder, the cylinder is divided into 3 to 4 by the partition of the grinding wheel, gear, electric control, motor and the Ministry of rotation, and other parts, Cavity, each grinding chamber has a certain shape & size of the grinding body, the motor drives the ball mill rotation, rotation in the cylinder inertia, under the action of centrifugal force and friction will be loaded with material and grinding body to a certain height after use Gravitational effect of throwing, grinding of the material into the cylinder of the oil material into the internal, was grinding grinding media in motion, and through the overflow and continuous feeding force, the product discharged from the machine to the next process. Impact and grinding the bottom of the other part of the material, and produce axial running to promote the material grinding mixed evenly.

TOP GIN-Ball Mill System Basic
【Characteristics


Ball mill is generally a simple frequency control, easy to cause excessive grinding of materials, the required grinding cycle is long, grinding efficiency is poor, ceramic ball mill is a low-speed heavy equipment, loading capacity, starting torque, ceramic ball mill usually take additional starter motor To start the impact or start the soft start device, the impact of large equipment and power grid, the production and maintenance of machinery and equipment demand is also large and the completion of the operation after the start of the torque required to reduce, so a lot of energy saving space. Therefore, reducing the energy consumption of the ball mill is the ceramic industry to reduce costs and improve product price competitiveness of the effective way.

【Energy Saving Method】

According to the existing problems with the production process needs, the transformation of the ball mill system must meet the following requirements:
  1. After the transformation of the equipment need to have enough starting torque to meet the ball load capacity requirements, loading requirements, and to ensure that the ball mill equipment in the inverter running state of the motor running smoothly, so that the motor has a constant torque characteristics .
  2. The use of variable frequency energy-saving module, you can in accordance with its internal PLC to determine the running time and the frequency of peace for the speed of transformation, control speed, transformation of the original ball mill drag system to meet the normal operation of low-speed ball mill to ensure normal process control. Large starting torque characteristics, so that the operating speed of the ball mill continuously adjustable, the motor starting without the impact of current, starting from the force enough to protect the complete function. So that ball mill and motor life extension, reduce maintenance, control quality, reduce energy consumption, to energy saving effect.
  3. Built-in optimized control program, according to the required torque load, automatically adjusts the various parameters during operation, so that the motor power to achieve the best, and can overcome the ball mill inertia caused by the pick-up voltage, effectively guarantee the normal operation of equipment.
TOP GIN-Ball Mill Energy Saving System
 【Energy Saving Analysis】
 
  • Saving electricity costs about 30% to 60%.
  • Starting current is 3 to 5 times smaller than the original, will not lead to the impact of the grid and the grid voltage drop, remove the ball mill starting due to other electrical equipment, power failure or failure of the same capacity in the grid can increase the installed capacity.
  • Energy-saving module does not change the original conditions of the ball mill, in the load-independent conditions, to maintain the highest efficiency motor, because the elimination of the impact of the start to extend the gear, bearing shaft, belt ... and other parts life, reduce maintenance cost.
  • The use of automatic control, without human care and re-adaptation.
  • Has two mechanisms, frequency and mains mode switch, the first time self-clarify the anomaly, lifting the customer's problems.


 
[About TOP GIN] [TOP GIN Milestones] [Injection Molding Machine] [Air Compressor] [Pump] [Chiller]
[Ventilation system] [Others]
 
  • Champion Building Materials Corp. / Energy-saving of ceramic / Energy-saving rate: 41%
Champion Building Materials Corp. / Energy-saving of ceramic
  • STG ceramic / Energy-saving of ceramic / Energy-saving rate: 41%
STG ceramic / Energy-saving of ceramic
  • White Horse ceramic / Energy-saving of ceramic / Energy-saving rate: 38%
White Horse ceramic / Energy-saving of ceramic
  • Tha Ho Shun Brick Co., / Energy-saving of ceramic / Energy-saving rate: 35%
Tha Ho Shun Brick Co., / Energy-saving of ceramic
  • Hsieh-Fu ceramic / Energy-saving of ceramic / Energy-saving rate: 39%

Hsieh-Fu ceramic / Energy-saving of ceramic
  • Rulong ceramic / Energy-saving of ceramic / Energy-saving rate: 38%

Rulong ceramic / Energy-saving of ceramic
 

Energy saving of ball mill 

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Ceramic- Operation of ball mill